Pearls-8000 Saddle Stitching System

The Pearls-8000 is a cost-effective entry level saddle stitching system from JMD. It can achieve high efficient production at speeds of up to 8,000 cycles per hour with excellent stitching quality. The clearly arranged, compact design and central touch screen control allow the machine operator to monitor the prodution process conveniently. Simple operation combined with the space saving layout makes this machine an ideal choice for commercial runs.

Pearls-8000 Saddle Stitching System

Excellent Stitching Quality with Quick Return on Investment 

The Pearls-8000 is a cost-effective entry level saddle stitching system from JMD. It can achieve high efficient production at speeds of up to 8,000 cycles per hour with excellent stitching quality. The clearly arranged, compact design and central touch screen control allow the machine operator to monitor the prodution process conveniently. Simple operation combined with the space saving layout makes this machine an ideal choice for commercial runs.

Outstanding Features:
  • Simple operation with touch screen control and large viewing windows.
  • Short make-ready and quick changeover using position indicators.
  • Exceptional product quality through reliable feeding, stitching, and trimming.
  • Optional image recognition system for detecting incorrect signatures.
Machine Layout:

1

 

Machine Details:
1 Signature Feeders 

The signature feeder employs the compact twin-feeder design with large capacity flat hopper to ensure large and consistent output. 

1:1 and 1:2 operation modes are available.

1 Cover Folder Feeder 

After the cover is scored along a predetermined line, it is folded along the scored line, fed onto the gathering chain and transported to the saddle stitcher.

1 Quality Assurance

Thickness inspector guarantees only complete booklets are stitched and trimmed. 

The signatures monitored as too thick or too thin will not be stapled, and will be rejected.

The missing stitch detector comes as standard, and the optional image recognition system is available for detecting the wrong signatures.

1 Stitching Unit 

The stitching unit configures two Hohner stitching heads for precise and excellent stitching, which can stitch up to 5mm thickness to meet different requirements. 

1 Three-Knife Trimmer 

The trimmer is quick and easy to set up using hand wheels with position indicators. 

Smooth transferring and precise positioning of each untrimmed book assure that each book is accurately trimmed, first by the side cut for the head and the foot, and then the front cut. 

 

Technical Data:

Machine Model

Pearls-8000

Max. Mechanical Speed

8000 c/h

Max. Untrimmed Book Size (a*b)

365x305mm

Min. Untrimmed Book Size (a*b)

110x85mm

Max. Trimmed Book Size (a*b)

360x300mm

Min. Trimmed Book Size (a*b)

105x65mm

Max. Stitching Thickness (c)

10mm

Power Required

12.5kW

Machine Dimensions

8300*4500*1400mm

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